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Optimize Manufacturing Processes by Identifying Inefficiencies with AI

  • Jul 1
  • 1 min read

Building a Foundation for AI Success Across the Business. How a Food Processor Increased Throughput Without New Equipment.


A growing food manufacturer had maxed out its production capacity—or so it thought. Leadership assumed they’d need to purchase additional equipment, but a deeper look at operations revealed opportunity.



The Challenge: Bottlenecks Slowing Production

  • Inconsistent batch processing and idle machine time

  • Manual workarounds slowing down lines

  • Lack of cross-shift performance insights



The Solution: Workflow Intelligence with ConnXions

ConnXions ran a Process Intelligence Assessment, delivering:

  • AI analysis of machine logs and process timing data

  • Root cause analysis of bottlenecks

  • Recommendations for sequencing, rebalancing labor, and automation



The Impact: Capacity Without Capital Investment

  • 17% throughput increase using existing equipment

  • Streamlined shift transitions and scheduling

  • Lower labor costs per unit



Why It Matters

Sometimes the answer isn’t new machinery, it’s better insight. ConnXions helped uncover hidden inefficiencies and put AI to work.



🚚 Curious if AI can help you?

Let ConnXions show you where and how to start. Free Consultation

 
 
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